3D BIM Rebar Shop Drawings

3- Calculating Weight of Rebar

3- Calculating Weight of Rebar

Let’s look at our foundation detail again,


Picture 2.6 Foundation Wall Detail

When we are calculating each concrete element, we will calculate reinforcing steel goes in that element from bottom to up in order.

In Continuous footing, detail is showing 3 #(number) 5 rebar continues and #5 rebar short way at 12” on center. 

Our concrete was

Continuous Footings = 116’x2’x1’/27=8.59 cy,

Rebar goes in this concrete element is ;

3#5x116’-0” continuous long way

and 117#5@2’-0” short way

weight of #5 rebar from table 1.1 is 1.043 lbs per lf.

Table 1.1 Rebar Sizes and Weights

Continuous Bar                 3#5x116’-0” = 3x1.043x116 =362.9 lbs

Short Way Bar                   117#5@2’-0” = 117x1.043x2 = 244 lbs

Plus, dowel goes in this concrete element also. Picture 2.6 calls for the dowel as the same as wall vertical reinforcing which is also #5 at 12” on center.

To be able determine the length of the dowel we need to learn couple more subjects.

Lap splices and Hooks.

3.1. Lap Splices and End Hooks

Total length of our continuous footings is 116’-0”. Our foundation is 34’ long ways and 24’ short ways. We can buy stock length of rebar for 40’ and we can cut it for the lengths of 34’ and 24’. In this case we don’t need any lap splice for continuous bars. But usually transportation of 40’ rebar is not possible for small orders.  If you are not getting 20 Tons full trailer load rebar, you have to pick up your rebar from local building suppliers. Most local suppliers carry 20’ long rebars. When you are installing rebar, you have to lap the bars to transfer stress from one bar to other. Lap bars needs to be wired together.



Picture 2.7 Lap Splice for #5 rebar                                                                                           

You have to lap the bars to each other, as per engineers referred lap splice table. Engineer usually provides a table for tension splice, compression splice for each PSI of concrete design mixes or sometimes calls generally min. required lap splice is 48 bar diameter. This is given by the engineer as per their calculations. 48 bar diameter mean is 48 times diameter of the rebar.

Keep this in your mind #8 bar is 1” diameter. To find out diameter for the other rebar sizes just divide the size the 8. Such as,

#5 = 5/8” diameter,

#4=4/8” =1/2” diameter,

#3=3/8” diameter,

#9=9/8” =1 1/8” diameter.

When you calculating 48 bar Diameter lap splices,

For #3, 48 Bar Diameter Lap Splice = 48 x 3/8 (Diameter of #3 rebar)=18” =1’-6”,

For #4, 48 Bar Diameter Lap Splice = 48 x 4/8(Diameter of #4 rebar)= =24” = 2’-0”

For #5, 48 Bar Diameter Lap Splice = 48 x 5/8(Diameter of #5 rebar)= =30” =2’-6” (used in Picture 2.7)

For estimating purpose, we will use 48 Bar Diameter lap splice for all our lap splices to be able to calculate simpler and faster.  Also we are eliminating all concrete coverage requirements for rebar. In footings rebar coverage against earth is as per ACI 3” .



Picture 2.8 Rebar Coverage in Footing

In picture 2.8, footing width is 2’-0” and if we deduct 3” for coverage from each side , short way rebar length will be 1’-6” . But for the estimating purpose we will not deduct for any concrete coverage requirements. We will calculate as 2’-0” short way bar.

For the purpose of the estimating, I will not get in to details of lap splicing for compression or tension bar. I will be using 48 bar diameter lap splice for all rebar splicing and for all the development lengths besides hooks. 

 

 

We will be using table 2.5 and Table 2.6 for our rebar laps and hooks. 

 

Bar Size

Bar Dia. (in)

48” Dia. Lap Splice (in)

#3

 3/8

18   

#4

 1/2

24   

#5

 5/8

30   

#6

 3/4

36   

#7

 7/8

42   

#8

1   

48   

#9

1 1/8

54   

#10

1 1/4

60   

#11

1 3/8

66   

 

Table 2.5 48” Diameter Lap Splices


END HOOKS

180°

90°

Bar Size

Length (in)

Length (in)

#3

5

6

#4

6

8

#5

7

10

#6

8

12

#7

10

14

#8

11

16

#9

15

19

#10

17

22

#11

19

24

 

Table 2.6 End Hooks

Let’s go back to our continuous footing , we had

Continuous Footings = 116’x2’x1’/27=8.59 cy

And

Continuous Bar                 3#5x116’-0” = 3x1.043x116 =362.9 lbs

Short Way Bar                   117#5@2’-0” = 117x1.043x2 = 244 lbs

Now we can calculate the weight of the wall dowels,



Picture 2.9 Dowel Length = Lap Splice + Footing Thickness + 90° Hook

Size of the dowel to match vertical rebar which is #5 from Picture 2.6 Foundation wall Detail,

Lap splice for #5 is 30” from Table 2.5 48” Diameter Lap Splices,

90° Hook for #5 is 10” from Table 2.6 End hooks,

Footing Thickness was 12” from picture 2.6 and we don’t count for rebar coverage for estimating purpose, so we get full thickness .

Dowel Length = (Lap Splice) 30” + (90° Hook )10” + (Footing Thickness) 12” = 52” = 4’-4”

Dowels                 117#5x4’-4”=117x1.043x4.33 =528.39 Lbs = always round up = 529 lbs  (1.043 weight of #5 rebar from table 1.1 and 4.33=4’+4”/12)

Now , we can figure total weight of the rebar needed to build continuous footings.

Continuous Footings = 116’x2’x1’/27=8.59 cy


Continuous Bar                      3#5x116’-0” = 3x1.043x116 =363 lbs

Short Way Bar                   117#5@2’-0” = 117x1.043x2 = 244 lbs

Dowels                                 117#5x4’-4”=117x1.043x4.33 =529 Lbs

                                                                                         Total =1,136 Lbs


Written by Kamil Cabuk , MS

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